Apple Chip Processing Technology

Apple Chip Processing Technology

(I) Process Feed → Select → Wash → Go → Slice → Kill Enzyme → Spin Dry → Freeze → Thaw → Low-Temperature Vacuum Frying → Deoiling → Seasoning → Packing (2) Process Specification (1) Raw Material: Unusable Banana apples, because of their extreme softness, can be processed by varieties such as Hongyu, Guoguang and Fuji.
After the fruit is introduced into the plant, it is selected first, and the mildew and larvae are singled out and separated by maturity to be processed separately. Reasonable grading can facilitate processing and improve utilization and ensure quality.
(2) Cleaning: Soak the material in the pool for 30-40 minutes and then wash it with water.
(3) to put, slice: The apple will only go to the skin and nuclear, cut into 3mm thick film, too thin and fragile, too thick not easy to blow through, too thick will make the internal water is not easy to come out so that fruits and vegetables are not Brittleness, color is also easy to darken, delay processing time. High moisture can also cause internal mildew.
(4) Enzymatic: Use 95°C water to boil the material for 3-5 minutes, cool it in time, and dry the floating water to facilitate frying. Because Apple is susceptible to browning, the color is not beautiful and affects product quality.
(5) Frying: The pan is preheated to 110°C and placed in a raw material basket for sealing and evacuation. At this time, the temperature was maintained at 90-100°C, and the degree of vacuum was gradually increased from 0.06 to 0.092 MPa for 30 minutes. Keep the basket in rotation while frying.
(6) Deoiling: It can be completed by vacuum degreasing at a rate of 0.06 MPa and 120 r/min for 2 minutes.
(7) Seasoning: Spray on chips with 0.1% citric acid and 12-15% sugar to increase flavor. Spray a little after drying to pack.
(8) Packing: Packed in a compound bag with the relevant standard printed with color pictures. The bag is filled with 30-35 g and sealed with a vacuum packing machine. Each 5kg packs a carton, and the external tape seals the box mouth to allow storage.
六、Fruit and Vegetable Chip Accounting Cost Overview (1) The total cost of the product is 1.5-1.8 million yuan (due to different raw materials, different prices, and different output ratios), and the costs vary.
(2) Sales price: The current average ex-factory price is not less than 50,000 yuan per ton.
(3) A set of equipment can simultaneously produce fruit, vegetables, meat, aquatic products and peanuts, tofu and other products to share, reflecting a multi-purpose machine.
(4) The factory covers an area of ​​7-15 acres.

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